The objectives and scope of the Lightning & Surge Protection Study are as follows:
Review the existing lightening protection system against national and international standards and correction and addition in the system to comply with applicable standards along with risk analysis.
Study of maintenance aspects of lightening protection and suggest suitable corrective actions in existing system.
Risk analysis & design reports with all as build drawings (as received from client)
Reference standards applicable for the premises.
Lightning & Surge Protection Study – Sequence
RISK ASSESSMENT & DESIGN
Technical Scope:
Risk Assessment Calculation Considering all elements as described in the IEC 62305 Part 2.
Environmental Influences (Line, Location, Ng, TS days etc)
Adjacent Structure Contribution factor derivation
Power line factors
Existing protection measure
Loss of human life parameter derivation
Selection of areas/buildings/structure/process area with higher probability >1*10e-5
Review of existing lightning protection installed for structures & buildings of the plant.
Selection of method for external lightning protection
As per prescribed methods in IS/IEC 62305 Part 3 selection of method shall be done as per the structure and complexity.Acceptable methods to be used in determining the position of the air-termination system include:
The protection angle method
The rolling sphere method
The mesh method
Maximum value of rolling sphere, radius, mesh size and protection angle corresponding to the class of LPS
LPS definition shall freeze while on site visit and calculations done
A typical structure shall be subjected to desired method as shown below –
Calculation for the rolling sphere or, mesh shall be shown for the structures used
Air termination systems can be composed of any combination of the following elements:
Rods (including free-standing masts)
Catenary wires
Meshed conductor
Proposed modification / addition in the existing system to comply with applicable standards with back-up support / calculation for proposed changes.
Survey and suggest surge protection for the electronic equipment like DCS / Remote Field instruments / VFDs.
Suggest Maintenance practices for the lightning protection system installed / suggested.
Provide detailed specification for the equipment needs to be installed for modification.
Lightning protection of Oil Tanks:
Surge protection
Impulse (1) : 10/350µs of simulated lightning pulse
Impulse (2) : 8/20 µs of simulated overvoltage pulse
Risk assessment together with the determination and application of measures to reduce the risk of damage to structure, services and life hazard should all be considered in order to comply with the requirements of this guide covers the assessment and reduction of risk below tolerable levels, together with techniques for the protection against lightning and touch and step voltages of:
Structures, their services, contents and persons within
Services connected to the structure
Reference Standards
Lightning & Surge Protection is based on the following Standards:-
National Standards:
IS 2309 - 2005: Protection of Buildings and Allied Structures Against Lightning.
IEC 62305 – 1: Protection against lightning - Part 1: General Principles
IEC 62305 – 2: Protection against lightning - Part 2: Risk Management
IEC 62305 – 3: Protection against lightning - Part 3: Physical damage to structures and Life
IEC 62305 – 4: Protection against lightning - Part 4: Surge Protection of equipment
IS 3043 – 2006: Code of Practice for Earthing (First Revision)
IS 7689: Code of Practice against Static Charges
International Standards:
NFPA 780 – 2008 : Standard for the installation of Lightning Protection Systems
API RP 2003 – American Petroleum Institute – Lightning Protection Standard
IEEE 998 – Guide for Direct Lightning Stroke Shielding of Substations
Electrical System Design Review
This study intends to provide the proper application and coordination of those components that may be required to protect industrial and commercial power systems against abnormalities that could reasonably be expected to occur in the course of system operation.
The objectives of electrical system protection and coordination are to:
Limit the extent and duration of service interruption whenever equipment failure, human error, or adverse natural events occur on any portion of the system.
Minimize damage to the system components involved in the failure.
One of the prime objectives of system protection is to obtain selectivity to minimize the extent of equipment shutdown in case of a fault.
Human Protection in case of fault
The steps involved in the study are:
Data collection
Load flow Analysis
Short Circuit Analysis
Relay co-ordination
Arc flash analysis.
Load Flow Analysis
Objective:
The objective is to perform power flow analysis and voltage drop calculations with accuracy and reliability. In this step we calculate bus voltages, branch power factors, currents and power losses. Load Flow Analyzer allows the user to compare numerous study cases at a glance in detail. Perform AC, DC, single-phase and three-phase load flow studies on your network concurrently, no hassle only results.
To check the voltage profile at different voltage Switchgear bus for normal & contingency operating conditions & recommend suitable corrective action.
To observe active/reactive power flow pattern to establish sufficiency/addition of Power factor correction devices.
To check the adequacy of continuous ratings of various equipment's.
To determine the system losses for optimization.
Scope of Study:
Calculate the loading on transformers & Electrical Panels.
On upon client requirment voltage profile for the facility can be done (Calculation of voltage drop, losses, etc.)
Verify the transformer tap settings.
Calculate kVar losses.
The utility wants to know the voltage profile
The nodal voltages for a given load and generation schedule
From the load flow solution
The voltage magnitude and phase angle at each bus could be determined and hence the active and reactive power flow in each line could be calculated
Standard And Regulations
To the extent possible the audit will follow all applicable standards (international)
All applicable standards (international)
Fault level calculations
Objective of Fault Level Calculations:
Fault level at any given point of the electric power supply network is the maximum current that would flow in case of a Short Circuit fault at that point and the process by which it is measured with mathamatical and systematic methdology is know as fault level calculations
Scope of Study
This study will determine:
When performing fault calculations we usually assume that the system voltage at the point of the fault is the same as the nominal system voltage at that point. Another commonly made assumption is that the load current flowing in the system is negligible compared with the size of the fault current.
The process of calculating three-phase fault levels can be described in four main steps:
Step 1 - System single line diagram
Step 2 - Develop equivalent circuit expressing all parameters in per unit values:
Step 3 - Apply circuit reduction techniques
Step 4 - Calculate fault level and fault current
Standard And Regulations
The Fault Level Calculation Procedure Followed Is As Given In Is 13234-1992
(Indian Standard Guide for Calculating Short Circuit Currents in AC Electrical Networks up to 220kV)
Relay Coordination studies
A coordination study consists of the selection or setting of all series protective devices from the load upstream to the power supply. In selecting or setting these protective devices, a comparison is made of the operating times of all the devices in response to various levels of overcurrent. The objective is to design a selectively coordinated electrical power system.
Proper application and coordination of over-current relays and other protective devices is vital in a system requiring reliable electrical service. expert engineers bring the critical experience needed for the proper application of ANSI and NEC requirements to equipment protection.
In addition to relays that respond to short circuits, low-voltage breakers, differential, directional, power, under-voltage, out-of-step, and other special protective relays often need to be set.
Scope of Study
Time overcurrent setting (phase)
Time overcurrent setting (earth)
Instantaneous overcurrent setting (Phase)
Instantaneous overcurrent setting (earth)
Standard & Regulations
To the extent possible the audit will follow all applicable standards (international)
All applicable standards (international)
Arc Flash Studies
Objective:
The Arc Flash Analysis used to determine worst case arc flash energy levels. Arc Flash Analysis identifies and analyzes high risk arc flash areas in your electrical power system
Scope of Study
Arcing fault magnitude
Device clearing time
Duration of arc
Arc flash boundary
Working distance
Incident energy
Limited approach boundary
Restricted approach boundary
Prohibited approach boundary
Recommendations for new equipment and/or system changes necessary to reduce the calculated arc flash energy level below 40 cal/cm2, where possible. General recommendations for arc flash hazard reduction will also be discussed.
Arc Flash Hazard Warning Label Generation:
Labels will be 4 inch X 4 inch thermal transfer type label of high adhesion polyester for each work location analyzed and will be machine printed, with no field markings. The label shall have an orange header with the wording, “WARNING, SHOCK & ARC FLASH HAZARD”, and shall include the following Location designation
Nominal voltage
Arc flash boundary
Incident energy
Working distance
Limited approach boundary
Restricted approach boundary
Prohibited approach boundary
Engineering report number, revision number and issue date.
Standard & Regulations
Arc flash study based on IEEE 1584 2002-2004
Arc flash study in compliance with NFPA® 70E 2015
1-phase, 3-phase arc flash hazard calculations
Star protective device coordination.
Arc Flash Result Analyzer
PPE Requirements Approval
NFPA 70E Verification
Electrical Safety NFPA 70 E – Standard for Electrical Safety in the Workplace
Fire Ignition from Arc Flash
The original and primary mission of the NFPA
Primarily covered by installation standards contained in the National Electric Code – NFPA 70
The incidence of fire ignition has dropped dramatically since the advent of the NEC and the acceptance of installation requirements within the industry
Who is Responsible For Safety??
The “Employer” is responsible for
OSHA requirements
Electrical Safety Program
Safety Policies and Procedures
Safety Training and Retraining
The “Employee” is responsible for
Implementing employer’s safety procedures
The “Owner” and Contractors are both responsible to Coordinate and document hazards and safety procedures
Entered only by qualified persons or unqualified persons that have been advised and are escorted by a qualified person
Restricted Approach Boundary
Entered only by qualified persons required to use shock protection techniques and PPE
Prohibited Approach Boundary
Entered only by qualified persons requiring same protection as if direct contact with live part Flash Protection Boundary Linear distance to prevent any more than 2nd degree burns from a potential arc-flash (typically 4 feet)
Standard & References
NFPA 70 E (Standard for electrical safety at workplace)
Electrical HAZOP
Objective
A Electrical System Hazard and Operability (EHAZOP/SAFOP) study is a structured and systematic examination of a planned or existing electrical system in order to identify and evaluate hazards that may represent risks to personnel or equipment, or prevent efficient operation.
Qualitative technique based on guide-words and is carried out by a multi-disciplinary team during a set of discussion based sessions
Elements: Electrical HAZOP / SAFOP
SYSOP (System Operability)
The functioning and operation of the system and components are reviewed.
The protection and control schemes and deficiencies in the design that affect operability and maintainability of the system is analyzed.
The SYSOP study involves subdividing the complete electrical power system into a number of discrete ‘elements’ or systems, each of which is assessed by the review team, using guidewords.
The review team agrees the location and possible causes of the deviations/concerns, the results and consequences .If there are mitigations or safeguards, and these are noted
SAFAN (Safety Analysis)
The safety of all categories of persons, possibly coming into contact with the electrical installation/system is reviewed.
The team assesses the possible situations where people (Outside Persons, Non-Electrical Company Staff and Contractors and Electrical Company Staff and Contractors) might get exposed to danger.
The risks of an electrical installation are strongly linked to the degree of access or exposure permitted to the electrical equipment.
SAFOP team identifies and agrees the exposure situation permitted in the design and if there are mitigations or safeguards, these are noted for the project team to action.
OPTAN (Operator Task Analysis)
The evaluation of the electrical installation the required tasks of operational staff is done in this category.
It analyses an Operator's anticipated response to hist ask by assessing the ability of that Operator, his equipment and instructions to give optimum performance with a minimum of error. The findings are noted in the worksheet
Standards & References
All applicable international standard
Electrical Safety
Electrical System is the backbone of all the Industrial & Commercial Installations. Any disruption in the electrical system can bring the complete industry to stand-still and thus making it a highly critical part of any installation.
Electrical system can be very dangerous and lethal in case of,
Incorrect designing
Incorrect selection
Incorrect Installation
Improper Maintenance
Also industries need to comply with Statutory Govt. Regulations pertaining to Electrical Installations.
There are multiple tools for such hazard identification and gap analysis, like:
Electrical Safety Audit
Arc Flash Studies
Relay Coordination Studies
E-HAZOP
Hazardous Area Classification Studies
Power Quality Studies
Lightning Risk Assessment
Electrical Safety Audits
Objectives of Electrical Safety:
Broadly the Electrical Safety and Risk Assessment are conducted with the following objectives:
To carry out a systematic, critical appraisal of all potential electrical hazards involving personnel, Electrical Systems/Electrical Installation, services and operation method
To review compliance of Electrical System/Electrical installations & maintenance practices with regard to the statutory regulations
To group all hazards assessed into risk categories (High, Medium or Low) using Semi –Quantitative Risk Ranking Technique.
To review electrical installations falling in hazardous area as per Indian and IEC Standards (except Mines)
Scope of study
To evaluate the Electrical Safety Practices against applicable National/International Standards and to carry out a systematic Electrical Risk Assessment
Review of the adequacy and availability of the electrical shock protection devices and earth leakage devices.
Verification of the statutory compliance with respect to the CEA Regulations 2010.
Review of Lightning Protection System of the building (need, adequacy, installation and maintenance practices) as per IS 2309.
Review of static electricity hazards in the Electrical System / Installations / Operations as per IS 7689.
Review of electrical preventive maintenance system which includes the followings:
Test Records
Documentation, Policies & SOPs
History cards
AMC Documents
Work Permit Systems
LOTO Documents
Review of electrical accidents and near-misses in the Electrical System/Installation to identify the root causes.
Verification of statutory compliance with respect to Indian Electricity Rules 1956/CEA Regulations
Physical inspection to identify electrical hazards (shock, fire, explosion, overloading) and to suggest electrical safety solutions
Review of Electrical System/Installation lightning protection system (need, adequacy, installation and maintenance) as per IS 2309
Review of static electricity hazards in the Electrical System/Installation operations as pr IS 7689
Physical inspection to identify electrical causes of fire hazards (arc flash, fire in cables/wiring, explosion of batteries etc. , overloading of electrical equipment and cables) and to suggest electrical safety solutions.
Review of protection devices / system of the electrical installation Transformers/ Electrical panel and DG Panel, ELCB for PDB and Surge protection device for critical electronic data processing installations.
Standards and References for Electrical Safety audit:
CEA Regulations 2010
Indian Electricity Rules 1956
IS5216 - Recommendation on safety procedure and practices in electrical Work.
TAC - Tariff advisory Committee Guidelines
National Lighting Code 2010
IEC 61643 – Low Voltage Surge Protective Devices
IS 5216 : 1982 Part I Recommendations on safety procedures and practices in electrical work- General
IS 10028 : Code of Practice for Transformer (Installation/Operation/Maintenance)
IS 3043 : Code of Practice for Earthing
IS 818 : 1968 Code of practice for Safety and Health Requirements in electric and gas welding and cutting operations.
IS 2309 : 1989 Code of practice for the protection of buildings and allied structures against lightning.
Thermography
Objective
To carry out infrared scanning to detect hot spot in the Electrical System & to analyse the hotspots as per NFPA & NETA Standards.
Scope
Finding Hotspots and RCA – Following Equipment (not limited to the list below) shall be scanned
Reference Standard
Risk Categorization shall be done based on NFPA 70 B & NETA Standards.
Risk Categorization shall be based on the following Standards:-
NFPA 70B (National Fire Protection Association)
NETA (International Electrical Testing Association)
Fire Safety
Fire is one of the major concerns for any type of facility whether Industry, Commercial Building or Residential Apartments.
As per the NCRB’s 2014 ADSI Report, 4.3% accidents have happened due to fire which accounts to total of 19,513 casualties.
Therefore it is highly important to take regard of Fire Safety.
At Sparrow, we provide Fire Safety Studies as per Indian and International Standards and Benchmarks for identification of hazards and gaps related to fire safety. We provide services of
Fire Safety Audit
Emergency Preparedness
Accident Investigation
Fire Hydrant Designing
Fire Safety Audit
Objectives of Fire Safety and Risk Assessment
A Fire Safety and Risk Assessment can provide levels of confidence that the compliance with the benchmarks of National Building Code, 2005 and relevant Indian standards have been met.
The objective of Fire Safety and Risk assessment is to review the design, installation and maintenance of fire protection systems and equipment to analyze the gap and Risk associated in the requirements of the relevant design, installation and commissioning Standards and all other potential fire hazards.
Scope
To evaluates the Fire Safety/Risk Practices against applicable National / International standards.
Details
Evaluate potential Fire hazard in the premises and suggest suitable preventive measures.
Checking the adequacy and maintenance practice of the following Fire protection system provided in the premises and Suggest suitable recommendation as per NFPA / NBC / Local Statute / TAC (whichever applicable.)
Automatic Sprinkler system
Fire detection and Alarm system
Fire Hydrant system and requirement of Fire pumps and Water storages.
Fire extinguishers
Checking the adequacy and conditions of the Fire exit, Fire escape route and access route for Fire emergency vehicle.
Assess the requirement of Passive Fire protection system like cable pass sealant etc.
Assessment of Fire safety training level of Security staff, and Facility Management Staff.
Verification of statutory compliance with respect to Indian Electricity rules. This would include the following
Compliance to Statutory Rules Applicability of rules (Indian electricity Rules, Compliance to inspector’s reports)
Physical inspection to identify electrical causes of fire hazards (arc flash, fire in cables/wiring, explosion of batteries etc., overloading of electrical equipment and cables) and to suggest electrical safety solutions.
Review of protection devices / system of the electrical installation MCB / MCCB for Main Electrical panel and DG Panel, ELCB for PDB and Surge protection device.
Standards and Regulations
Brief List (not limited to following)
Indian Electricity Rules 1956
CEA 2010
CEA Regulations 2010
Indian Electricity Rules 1956
IS 10028 : Code of Practice for Transformer (Installation/Operation/Maintenance)
IS 3043 : Code of Practice for Earthing
IS 1646 : Code of Practice for Fire Safety of Buildings – Electrical Installations
IS 7689 : Guide for control of undesirable static electricity.
NEC 2011 : National Electrical Code 2011
IS 818 : 1968 Code of practice for Safety and Health Requirements in electric and gas welding and cutting operations.
IS 2309 : 1989 Code of practice for the protection of buildings and allied structures against lightning.
IS 4691 : 1985 Degrees of protection provided by enclosure for rotating electrical machinery.
IS 5216 : 1982 Part I Recommendations on safety procedures and practices in electrical work - General
IS 5216 : 1982 Part II Recommendation on safety procedures and practices in electrical work – Life Saving Techniques
IS 15652 : 2006 Specification for rubber mats for electrical purpose
IS 5571 : 2000 Guide for selection of electrical equipment for hazardous areas.
IS 8923 : 1978 Warning symbol for dangerous voltages
National Building Code:2005
IS 1644 - Code of practice for Fire Safety of buildings: Exit Requirements and Personnel hazard.
IS 2190 -Selection, installation and maintenance of first-aid fire extinguishers, code of practice
IS 2189- Selection, Installation and maintenance of Automatic Fire Detection and alarm system, Code of Practice (Third Revision)
IS 1646-Code of practice for Fire Safety of buildings: Electrical Installations
IS 12459 – Code of practice for fire safety in Cable runs
IS 5216-Recommendation on safety procedure and practices in electrical work.
Good Engineering Practices
TAC- Tariff advisory Committee Guidelines
National Lighting Code 2010
IEC 61643 – Low Voltage Surge Protective Devices
Many other – Relevant IS
Emergency Preparedness
Prepare Before a Fire
1. ALWAYS familiarize yourself to “where you are” and be sure to know how to reach the TWO nearest EXITS.
2. Remember that in a fire situation, smoke is blinding and will bank down in the rooms and hallways. This condition may force you to crouch or crawl to escape to safety. By ALWAYS being aware of your surroundings, your knowledge of the nearest EXITS and having a PLAN will greatly increase your ability to deal with sudden emergencies.
If You Discover a Fire or See Smoke
3. If building fire alarm is not sounding, manually activate the alarm by pulling a fire alarm pull station
4. Located near an exit. Immediately exit the building. Call the Police
5. The first step after discovering a fire is to evacuate the area, closing all doors behind you. Locate the nearest manual fire alarm pull station and activate it, then contact the University Police. Whenever possible, and without putting yourself at risk, shut down laboratory or industrial equipment before leaving.
Steps for Safety in Fires:
6. Isolate the area by shutting doors when exiting.
7. Use stairs, never take the elevator during a fire. Notify the Police when you can do so safely.
8. Meet and account for other department members.
9. Never attempt to re-enter the building unless cleared to do so by the Fire Department.
10. NEVER ATTEMPT TO PUT OUT A FIRE ONYOUR OWN!
(Unless the fire is very small and you have been trained to do so).
If Building Fire Alarm is Activated or Someone informs you of a Fire
11. Walk to the nearest exit. Do not use the elevators.
12. If able, assist people with special needs.
13. Notify emergency personnel if you know or suspect someone is trapped or still inside the building.
14. Assemble outside at the Area of Gathering away from the building and do not attempt to re-enter the building until authorized to do so by the emergency responders.
If Caught in Smoke
15. Drop to hands and knees and crawl towards the nearest exit.
16. Stay low, smoke will rise to ceiling level first.
17. Hold your breath as much as possible; breathe through your nose and use a filter such as a shirt, towel or handkerchief.
If Trapped in a Room
18. Close as many doors as possible between you and the fire.
19. Wet and place cloth material around or under the door to help prevent smoke from entering the room.
20. If the room has an outside window, be prepared to signal to someone outside.
Clothing on Fire (Stop, Drop and Roll)
21. Direct or assist a person to roll around on the floor to smother the flames.
22. Only drench with water if a laboratory safety shower is immediately available.
23. Obtain medical attention. Call x66911.
24. Report incident to supervisor.
Using a Fire Extinguisher
Only use a fire extinguisher if the fire is very small and you have been trained to do so safely. If you cannot put out the fire, leave immediately and make sure the building alarm is activated and emergency personnel are notified.
TOTAL AND IMMEDIATE EVACUATION IS THE SAFEST.
Report ALL fires, no matter how small.
Accident Investigation
Objective of the Project
To identify: 1) Immediate causes 2) Underlying causes / Root causes of the fire incident
Scope of the Project
Scope of the project includes the followings:
1. Gathering the information:
To find out what happened and what conditions and actions influenced the adverse event.
Note: It is important to capture information as soon as possible. This stops it being corrupted, e.g. items moved, guards/barrier replaced etc. If necessary, work must stop and unauthorised access be prevented.
2. Analysing the information:
An analysis involves examining all the facts, determining what happened and why. All the detailed information gathered shall be assembled and examined to identify what information is relevant and what information is missing. The information gathering and analysis are actually carried out side by side. As the analysis progresses, further lines of enquiry requiring additional information will develop.
3. Identifying suitable risk control measures:
The methodical approach adopted in the analysis stage will enable failings and possible solutions to be identified. These solutions need to be systematically evaluated and only the optimum solution(s) should be considered for implementation. If several risk control measures are identified, they should be carefully prioritised as a risk control action plan, which sets out what needs to be done, when and by whom.
Adverse Event Analysis
EMT – Equipment, Material & Tools
Standard And Regulations
To the extent possible the audit will follow all applicable standards (international)
All applicable standards (international)
Construction Safety
Objective of Construction safety
To carry out a systematic, critical appraisal of all construction hazards involving personnel, plant, services and operation method at worksite and
To ensure that the present Construction Safety, Health and Environment Management System fully satisfy the legal requirements, company’s written safety policies, objectives and applicable safety guidelines
Scope of study
To conduct construction safety audit and to prepare audit report along with status report for any change in the available system.
Construction HSE Audit of project site will be carried out in two parts
a) Audit on HSE Management systems at project site b) Audit on Technical Elements
HSE Awareness and Training, HSE Evaluation of Subcontractors, Work Permit systems, HSE Performance Measurement, Management of First aid, Incident
Reporting and Incident Analysis, Corrective action and Preventive action and Emergency Preparedness / Response plan
Audit on Technical Element covers
Excavation, Blasting, Piling, Scaffolding, Work at Height, Formwork and Concreting,
Material Handling, Grinding, Welding & Gas Cutting, Plant & Machinery, Electrical
Safety, Fire Protection, House Keeping, Personnel Protective Equipment,
Occupational Health & Hygiene, Environment Management
To communicate on a regular basis to update the safety level.
To communicate about existing construction safety risk to local site coordinator and involved vendor.
Categorization of Audit findings
Recommendation Category
Criterion
Category A
Recommendations that are required to be implemented immediately based on the minimum guidelines by management, applicable Indian statues.
Category B
Recommendations that are provided based on Good Management Practices followed in similar industry/features that can be considered for further strengthening the HSE Management system
Audit on Technical Elements
Recommendation Priorities
Criterion
HIGH
Recommendations that require immediate implementation
MEDIUM
Recommendations that may be implemented within next 1 Weeks
LOW
Recommendations that may be implemented during the next available opportunity
Standards & Regulations (Standard Adopted)
To the extent possible the audit will follow all applicable standards (international)
All applicable standards (international)
NBC GUIDELINES
Applicable statues for Construction Industry in India
Relevant Indian Standards (IS) applicable to construction Industry.
The Building and Other Construction Workers (BOCW) Act 1996 & Central Rules 1998
Good Engineering and Safety Practices followed in similar construction site
RULES TO FOLLOW ON CONSTRUCTION SITE
Hazardous Area Classification
Objective
Equipment used in hazardous area (where flammable vapor and explosive dusts occur) need to have greater levels of protection against ingress of dust and vapors so that they do not become a source of ignition for such materials.
Since the occurrence of coal dust is inevitable at places where large amounts of coal is handled, the review of electrical systems for their fitness for use in such hazardous area cannot be overlooked
Scope
The following scope is to carry out a HAC design and study which includes drawing on the existing CAD drawing of the proposed plant with respect to the process & storage and preparation of HAC zoning & selection of electrical equipment for each zone drawn along with one site visit.
Study the process flow and analyzing chemicals with aspect of Hazardous Area classification of the plant with respect to 94/9/EC (ATEX 95), IS 5572, IS 5572, IS 13408 , and relevant NFPA-Standards like 496, 497(if & when reference required) etc.
To draw and classify zones as per above mentioned standards for each blocks (as per CAD drawing provided)
To classify the type & selection of electrical equipment to be installed in the Hazardous area as per zones classified.
To submit the drawings (updated with HAC zones) and equipment selection criteria containing the observations and recommendations.
To provide the maintenance guidelines pertaining to Electrostatic charges, Flameproof equipment etc.
Describe loading and unloading practices of chemicals in use.
Indian Context -Standards Followed
Volatile Liquids -
Sl.NO.
CODE
TITLE/VERSION ,ORIGIN and Predecessor
1
IEC 60079-10
Electrical Equipment to be Used in Hazardous Area Containing Flammable Liquids & Vapors.
2
IS 5572
Classification of hazardous areas having flammable gases and vapors for electrical installation
3
IS 5571
Guide for selection of equipment for hazardous areas
4
IS 13408
Code of practice for the selection, Installation and maintenance of Electrical apparatus for use in Potentially explosive atmospheres
5
NFPA 497b
Recommended Practice for the Classification of Flammable Liquids, Gases, or Vapors and of Hazardous (Classified) Locations for Electrical Installations in Chemical Process Areas.
6
IS 2148
Electrical Apparatus For Explosive Gas Atmospheres - Flameproof Enclosures "d"
7
IS 5780
Intrinsically safe electrical apparatus and circuits
8
IS 6381
Construction and testing of electrical apparatus for electrical equipment with type of protection ‘e’
9
IS 7389 PART 1
Pressurized enclosures of electrical apparatus for use in electrical apparatus for use in explosive atmospheres
10
IS 8289
Electrical equipment with type of protection ‘n’
Dusts:
Sl.NO.
CODE
TITLE/VERSION ,ORIGIN and Predecessor
1
NFPA 499
Recommended Practice for the Classification of Combustible Dusts and of Hazardous Copyright NFPA (Classified) Locations for Electrical Installations in Chemical process areas
2
IS 15142
Guide to the use of Electrical apparatus for potentially explosive atmospheres
3
IS 14154 part 2
Electrical apparatus with protection by enclosures for use in the presence of combustible dusts. Guide to selection, installation and maintenance
4
IS 5571
Guide for selection of equipment for hazardous areas
5
IS 61241-10 (IEC)
Electrical apparatus for use in the presence of combustible dusts- Classification of areas where combustible dusts are present ( Supersedes IS 13408)
6
IS 61241-14 (IEC)
Electrical apparatus for use in the presence of combustible dusts- Selection and Installation (supersedes IS 13408)
7
IS 5780
Intrinsically safe electrical apparatus and circuits
8
IS 6381
Construction and testing of electrical apparatus for electrical equipment with type of protection ‘e’
9
IS 7389 PART 1
Pressurized enclosures of electrical apparatus for use in electrical apparatus for use in explosive atmospheres
10
NFPA 499
Recommended Practice for the Classification of Combustible Dusts and of Hazardous Copyright NFPA (Classified) Locations for Electrical Installations in Chemical process areas
Indian Rules (Only for reference)
Indian Electricity Rules (IER) 1956 & latest amendment -
Rule No. 51 (1-d) –
In case of installations provided in premises where inflammable materials including gases and /or chemicals are produced, handled or stored, the electrical installations, equipment and apparatus shall comply with the requirements of flame proof, dust tight, totally enclosed or any other suitable type of electrical fittings depending upon the hazardous zones as per the relevant Indian Standard Specification.
Central Electrical Authority (CEA) Regulations 2010 (same as IER)
Regulation No. 37 (iv) –
In case of installations provided in premises where inflammable materials including gases and /or chemicals are produced, handled or stored, the electrical installations, equipment and apparatus shall comply with the requirements of flame proof, dust tight, totally enclosed or any other suitable type of electrical fittings depending upon the hazardous zones as per the relevant Indian Standard Specification.
Elixir Engineering is a multi-disciplinary Engineering services company. With our strong technical team, we have proven to be effective for our Clients.
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