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Smoke and Gas Ingress Assessment for Kalamkas-Sea and Khazar Offshore Field Development Project

Smoke and Gas Ingress Assessment – Kalamkas-Sea Offshore Drilling Platform

Project Overview

Ensuring personnel safety in offshore oil and gas facilities is a critical engineering priority, extending beyond regulatory compliance into risk-based design philosophy. Elixir Engineering was engaged to perform a Smoke and Gas Ingress Assessment (SGIA) during the FEED phase of the Kalamkas-Sea and Khazar Offshore Field Development Project.

The objective of this SGIA study was to evaluate all credible smoke and gas ingress scenarios that could impact personnel safety in:

  • Drilling Platform (DP)
  • Living Quarters (LQ)
  • Muster and Temporary Refuge (TR) areas

Using quantitative risk assessment techniques, the study provided a data-driven evaluation of hazard exposure, impairment thresholds, and shelter endurance capability.This case study demonstrates how offshore SGIA studies enhance safety, optimise design, and support regulatory compliance during FEED.

What Is a Smoke and Gas Ingress Assessment?

A Smoke and Gas Ingress Assessment (SGIA) is a specialised quantitative safety study used in offshore facilities to evaluate the risk of hazardous smoke and gas entering occupied spaces.

It plays a critical role in:

  • Offshore Safety Case development
  • Temporary Refuge (TR) design validation
  • HVAC system design optimisation
  • Emergency evacuation planning

Key Hazard Categories Evaluated:

  • Smoke Ingress
    • Reduced visibility
    • Evacuation obstruction
    • Respiratory impairment
  • Gas Ingress
    • Flammable gases (LFL-based risk)
    • Toxic gases (IDLH / exposure limits)
    • Carbon Monoxide (CO) – physiological toxicity
    • Carbon Dioxide (CO₂) – asphyxiation and narcotic effects

Key Output: Endurance Time

The primary deliverable of an SGIA study is endurance time, which defines:

How long a room or shelter remains safe for occupancy under hazardous conditions.

This parameter is critical for:

  • Emergency response planning
  • Temporary Refuge (TR) classification
  • Evacuation strategy validation

Project Scope: Kalamkas-Sea and Khazar Field Development

The Kalamkas-Sea and Khazar Field Development Project is a major offshore oil and gas development requiring a purpose-built Drilling Platform and associated Living Quarters. At the FEED stage, Elixir Engineering was appointed to carry out the SGIA covering all occupied rooms and designated muster areas across both facilities.

The assessment scope included:

  • All occupied rooms within the Drilling Platform (DP)
  • All occupied rooms within the Living Quarters (LQ)
  • Designated muster areas and emergency assembly points
  • Evaluation of shelter endurance under both smoke and multiple gas hazard categories

Assessment Methodology

The SGIA study followed a structured two-stage methodology, combining consequence modelling with frequency analysis.

Stage 1 – Impairment Assessment and Frequency Evaluation

This stage evaluated whether hazardous concentrations exceed critical thresholds.

Hazard Assessment Criteria:

  • Flammable Gas: Lower Flammable Limit (LFL)
  • Toxic Gas: Exposure limits / IDLH
  • CO: Concentration-time exposure
  • CO₂: Asphyxiation thresholds

Frequency Analysis Parameters:

  • Total release frequency
  • Immediate ignition probability
  • Delayed ignition probability

By integrating frequency with consequence severity, the study produced a risk-ranked scenario matrix, enabling prioritised decision-making.

Stage 2 – Endurance Time Calculation and Modelling

Endurance time modelling is central to offshore SGIA studies.
Key Modelling Inputs:

  • Room volume and geometry
  • HVAC air exchange rates
  • Ingress rate from release scenarios
  • Gas accumulation dynamics
  • Time to reach impairment thresholds
  • This quantitative modelling provides a defensible engineering basis for:
    Temporary Refuge (TR) validation
  • HVAC design optimisation
  • Emergency planning

Codes and Standards Applied

Elixir Engineering carried out the SGIA in strict compliance with internationally recognised offshore risk assessment standards, ensuring that the methodology, consequence modelling, and vulnerability criteria are consistent with global best practice:

Document ReferenceDocument Title
CMPT 1999A Guide to Quantitative Risk Assessment for Offshore Installations
IOGP 434-7Consequence Modelling – Risk Assessment Data Directory, International Association of Oil & Gas Producers
IOGP 434-14Vulnerability of Humans – Risk Assessment Data Directory, International Association of Oil & Gas Producers

These standards ensure:

  • Compliance with offshore regulatory expectations
  • Consistent modelling methodology
  • Reliable risk quantification

Key Findings and Risk Insights

The SGIA study provided critical insights into offshore safety performance:

  • Risk mapping of all occupied areas based on LFL, CO, CO₂, and toxic exposure
  • Quantified endurance times for all shelters and muster areas
  • Identification of high-risk zones requiring design intervention
  • Evaluation of smoke impact on evacuation visibility and escape routes
  • Frequency-weighted prioritisation of safety measures

These findings enable evidence-based safety design decisions.

Risk Mitigation Measures and Recommendations

Based on the SGIA results, targeted engineering recommendations were developed, including:

  • HVAC intake positioning optimisation
  • Shelter pressurisation strategies
  • Muster area layout improvement
  • Emergency response enhancement

These measures were integrated at the FEED stage, ensuring:

  • Cost-effective implementation
  • Design-stage safety optimisation
  • Reduced retrofit requirements
Smoke and gas ingress risk mitigation measures for offshore living quarters and drilling platf
Risk mitigation measures for smoke and gas ingress in offshore living quarters

Why Conduct a Smoke and Gas Ingress Assessment at FEED Stage?

Performing SGIA during FEED provides maximum engineering advantage.

Key Benefits:

  • HVAC Design Optimisation
  • Temporary Refuge (TR) Validation
  • Regulatory Compliance Support
  • Inherently Safer Layout Design

Early-stage SGIA ensures safety is designed in—not added later.

Conclusion

The Smoke and Gas Ingress Assessment conducted by Elixir Engineering for the FEED phase of the Kalamkas-Sea and Khazar Field Development Project demonstrates the value of rigorous, standards-compliant technical safety analysis at the most impactful stage of a project. By quantifying impairment risks, calculating endurance times, and developing targeted mitigation measures, the assessment gives the project team confidence that the Drilling Platform and Living Quarters will provide genuine, verifiable protection for the personnel who will live and work aboard them.

If you are planning an offshore development and require a Smoke and Gas Ingress Assessment, FEED safety study, or quantitative risk assessment, Contact us to discuss how our technical safety team can support your project.

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